Solid Power Batteries – Headed for Production?

Dean Sigler Batteries, Electric Aircraft Components, Sustainable Aviation Leave a Comment

So often, promising developments in batteries, solar cells, and electric vehicles seem stuck in the “five years from now” limbo.  Perhaps there may be hope that a current, real-time development is before us.  MSNBC reports Solid Power has a pilot production line for its solid-state batteries up and running – as of three days ago. Forgive the sound track, which can be turned down or off.  The information is worthwhile, however. Solid Power, a 2012 outgrowth of research performed at the University of Colorado Boulder, now holds down 21,000 square feet at the Colorado Tech Center.  Their web site expresses some of the frustration many of who have been waiting through the last decade feel about the near-static trend in lithium battery development.  “While current lithium-ion batteries continue to provide incremental improvements, the industry demands more advanced solutions capable of providing a true jump in performance thereby accelerating e-mobility.” Solid Power might have a solution to the slow growth of …

The C4V Battery – Solid-State in Production?

Dean Sigler Batteries, Electric Aircraft Components, Electric Aircraft Materials, Sustainable Aviation Leave a Comment

Jeffrey Engler of Wright Electric posted an item about Charge CCCV, LLC (C4V) which “demonstrated a prototype of its new Solid State Battery (SSB) at the NY BEST 2018 Fall Conference in New York.  The Company’s SSB solution delivers higher performance, higher density, lower cost batteries that promise to require significantly less charging time than others.”  The startup announced a 380 Watt-hour-per-kilogram battery already in production.  Since your editor tends to become a bit snarky about the usual two-to-five-year period of anticipation before these numbers become reality, he rushed to check out the claims. Plausible Numbers, but Uncertain Time Frame The firm’s numbers are not wildly excessive, and they seem to be getting funding and finding partnerships with established companies.  The video is not great proof of anything other than that a metal box with the company’s logo exists.  Their web site gives credibility to their ability to produce actual batteries. According to C4V, “Approximately 80% of the cost to …

Fisker’s Plans for Cars and Patents for Solid-State Batteries

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Is there a Fisker battery in the future of electric vehicles?  The latest proclamations from Henrik Fisker indicate he is ready to launch a lovely four-seat car for CES 2018, and that it will have LG Chem batteries capable of powering the vehicle for 400 miles.  Charging the batteries for nine minutes will add 125 miles range.  That’s definitely competitive, but Fisker promises more for a future EMotion supercar. Fisker claims that machine will have newly-patented solid-state batteries that charge in a minute, have 2.5 times the energy density of currently available lithium batteries, and will be far cheaper to manufacture than today’s cells.  That’s in 2023, five years out. Five Years Out “Five years out” has been the refrain for hydrogen-powered cars for perhaps five decades, and is a useful predictive metric for innovators seeking investors, who will wait patiently (theoretically) for a return on investment.  Your editor rushed to see a prototype Fisker on display about a decade ago.  …

ORNL and Solid Power Sign Lithium-Sulfur Agreement

Dean Sigler Batteries, Electric Powerplants, Sustainable Aviation Leave a Comment

Solid-state batteries are becoming the next big thing in energy storage, with the promise of low volatility, high energy density and lower-cost manufacturing.  With academia, industry and government collaborating on the next wave of development, we may see progress in this realm. Recently, the Department of Energy’s Oak Ridge National Laboratory and Solid Power Inc. of Louisville, Colo., signed an exclusive agreement licensing lithium-sulfur materials for next-generation batteries. A team of current and former ORNL researchers including Chengdu Liang, Nancy Dudney, Adam Rondinone, Jong Keum, Jane Howe, Wujun Fu, Ezhiylmurugan Rangasamy, Zhan Lin and Zengcai Liu developed the technology.  This included designing and testing an all-solid lithium-sulfur battery “with approximately four times the energy density of conventional lithium-ion technologies.”  It featured a “new Oak Ridge-designed sulfur-rich cathode and a lithium anode with a solid electrolyte material, also developed at ORNL.” Oak Ridge has also licensed a method of forming lithium-containing electrolytes using wet chemical synthesis, which may comprise β-Li3PS4 or Li4P2S7. Reportedly, Solid …

First Seeo, Now Sakti3

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Bosch’s acquisition of Seeo Inc. is followed within seven weeks by news that an innovator in another area has acquired a battery developer. Electric-vehiclenews.com announced that “Dyson, the U.K. company famous for its bagless vacuum cleaners, has acquired Michigan-based solid-state battery startup Sakti3 for $90 million and announced plans to build an important $1 billion battery factory to mass produce the next generation battery technology.” The report noted this was the second recent purchase of a promising start-up company by a larger, richer firm.  Bosch acquired Seeo Inc. to benefit from its solid-state technology, which like most solid-state batteries would, among other benefits, reduce or eliminate fire hazards – something brought to the fore by recent FAA rulings on shipping of lithium batteries. Sakti3 has announced a solid-state cell with 400 Watt-hours per kilogram energy density, roughly twice that of most competitors, including Tesla’s – reputed to be around 230 Wh/kg. Although Sakti3 founder and CEO Ann Marie Sastry joins Dyson as …

ORNL Makes It Two for Two

Dean Sigler Electric Powerplants, Sustainable Aviation Leave a Comment

Oak Ridge National Laboratory has announced that their researchers have built and demonstrated a high-voltage (5 V) lithium, solid-state battery with a usable life of more than 10,000 cycles, at the end which test the battery retains more that 90-percent of its original capacity.  That makes two such claims in a week, with ORNL’s battery comparable to that developed by Nanyang Technology University (NTU) and reported on in this blog last week. ORNL points out that, “For a given size of battery, the energy stored in a battery is proportional to its voltage. Conventional lithium-ion batteries use organic liquid electrolytes that have a maximum operating voltage of 4.3 V. Operating a battery above this limit causes short cycle life and serious safety concerns.” “In this latest study, the Oak Ridge team replaced the conventional liquid electrolyte with a ceramic solid electrolyte of lithium phosphorus oxynitride (Lipon), and used a LiNi0.5Mn1.5O4 cathode and Li anode at a charge voltage to 5.1V.” The …

2X Solid State Batteries?

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Applied Materials, located in Sunnyvale, California, designs and makes equipment used in the manufacture of computer chips and other miniature electronic devices.  Your editor worked there on assignment from his engineering firm for six months 15 years ago, documenting and verifying the equipment and control systems for their newest facility.  Even then, miniature was wild understatement, with the company crafting machinery that could produce 0.18 µm lines in silicon chips.  In the last two decades, line widths have shrunk to 0.03 µm, and the number of elements on chips has increased proportionally.  This makes nano manufacturing a highly precise endeavor, and one which seems to defy credulity with lower costs for the ever-increasing number of chips being made. It’s this type of manufacturing expertise which makes possible the electronic life we lead today and one that relies increasingly on energy storage technology.  The very things that make solid state computing possible could produce solid state batteries – an advantageous storage …

Transformative EV Range Expansion?

Dean Sigler Electric Powerplants, Sustainable Aviation 2 Comments

In what may be eventual good news for future electric aviators, the U. S. Department of Energy (DOE) Advanced Research Projects Agency – Energy (ARPA-E) will award approximately $36 million to 22 projects to develop transformational electric vehicle (EV) energy storage systems using innovative chemistries, architectures and designs.  ARPA-E also uses the term, “revolutionary.” The series of awards is part of the RANGE program (Robust Affordable Next Generation Energy Storage Systems), intended “to enable a 3X increase in electric vehicle range (from ~80 to ~240 miles per charge) with a simultaneous price reduction of > 1/3 (to ~ $30,000). If successful, these vehicles will provide near cost and range parity to gasoline-powered ICE vehicles, ARPA-E said.” “Transformational” comes straight from the CAFE phrase book, a hoped-for direction that goes beyond evolution to revolution in what comes next.  A 3X battery at 1/3 the price would certainly be transformational, especially in aircraft use, making even ultralights plausible, and Light Sport Aircraft truly functional.  …