Yet Another Printed Airplane, And a Plastic Rolls-Royce Turbofan

Dean Sigler Electric Powerplants, Sustainable Aviation Leave a Comment

Fariss Samarrai of the University of Virginia reported on two fellow students and a faculty advisor who “printed” a two-meter (6.5 feet) wingspan airplane. Third year engineering student Steven Easter was part a group that “built” a one-quarter scale Rolls-Royce turbofan replica using 3D printing, a method in which components are created from thin layers of material fused together.  Because the material used was plastic, the engine cannot be “fired up,” but is run with compressed air. It would be nice to think that all the pieces come out neatly finished and ready to go, but in this project, students had to add a great deal of hand finishing and assembly. According to Popular Mechanics, “…[faculty advisor David] Sheffler gave the students CAD (computer-aided design) files for the 43 parts of the replica engine. But it wasn’t as easy as just plugging those instructions into a 3D printer. The students modified and refined those designs to ensure that the engine would …

EADS Pulls Off Electric Hat Trick at 2011 Paris Air Show

Dean Sigler Electric Powerplants, Sustainable Aviation Leave a Comment

At the 2011 Paris Air Show at Le Bourget this week, the European Aeronautic Defense and Space Company N.V. (EADS) showcased at least three electric flight vehicles – two emonstrating current reality and one pointing toward a cleaner future for short-to-medium range airliners. Cri-Cri, the four-motored, contra-rotating props on stalks aerobatic wonder, did indeed perform at the 2011 Paris Air Show, doing six-minute routines daily at the show.  Didier Esteyne, the plane’s obviously accomplished pilot, explains things in this video. http://www.youtube.com/watch?v=76h4VA3yoNI Emmanuel Joubert, Program Head for the All-electric Cri-Cri at EADS, explained the plane’s advantages.  “In all-electric mode, the plane’s performance during climb and aerobatics is better compared to a conventional aircraft of this type.  This allows the pilot to really have ‘fun flying’ – with no noise and high torque at low and high speed.” Because of the light weight and small size of the Cri-Cri, initial flights were limited to 20 minutes, but now run 30 minutes, with …

Glass Like Metal, Plastic Like Steel

Dean Sigler Electric Powerplants, Sustainable Aviation Leave a Comment

 Two very different materials forming techniques using materials that seem to defy their “normal” characteristics promise lighter, stronger, more efficiently manufactured products – with potential applications for green flight.  Dr. Seeley shared this item from Science Daily, regarding the potential use for this new material in the solar highways reported here.  One critique of that design is the need to maintain structural integrity with semi-trucks passing over a layer of glass through which everything from lane markers to warning messages could be displayed.  Jan Schroers, a materials scientist at Yale University, is experimenting with a new class of materials called bulk metallic glasses (BMG), or metal allows with randomly arranged atoms.  “Normal” metals have more well-ordered crystalline structures, but the random atoms of BMGs, “Can be molded into complex shapes with the same ease and low expense as plastic but without sacrificing the strength and durability of metal,” according to Science Daily’s February 28, 2011 report. The report quotes Schroers, …

Being Led By The Nose

Dean Sigler Electric Powerplants Leave a Comment

With speculation in CAFE circles about the use of thin, lightweight motors now available for landing and takeoff augmentation, it comes as almost now surprise that DLR, the German Aerospace Centre, and the Airbus people at EADS have announced development of an electric nose wheel that could replace airport tugs and extended ground operation for airliners’ jet engines. According to The Engineer, a British publication, a fuel cell-powered system delivers electrical energy capable of powering the nose wheel of a 70-ton aircraft.  “Commercial aircraft could cut their on-ground emissions by one quarter with a new hydrogen fuel-cell propulsion system, according to its creators. “For short-haul aircraft that often take off and land seven times a day, this could save between 200 and 400 litres of kerosene per day while reducing noise by around 95 per cent, without the use of towing vehicles.” Tested in the DLR laboratories, the twin electric motors are about to be checked out on a real A320.  …

Would You Believe There Are Two Electric Cri-Cri’s?

Dean Sigler Electric Powerplants, Sustainable Aviation 3 Comments

EADS, the Airbus people, gained a high degree of publicity with their four-motor Cri-Cri, as reported here previously, but a new contender has outraced it. Didier Esteyne flew the EADS plane for the press and showed it to good advantage.  His mount was powered by four 15-horsepower electric motors, paired in pods on either side of the plane’s nose. The contra-rotating propellers gave a good performance judging from the in-flight video. EADS’ 60 total horsepower gave it a top speed of 141 miles per hour, but that was eclipsed by another electric Cri Cri, this one with a single 25-horsepower Electravia brushed motor on each stalk.  Bigger motors swinging bigger propellers gave it a speed advantage and a world record of 262 kilometers per hour (162.44 miles per hour) , easily topping the Italian ENFICA-FC’s 135km/hr (83.7 mph) set earlier this year.  Propellers were made by E-Helice, a part of Electravia, headed by Anne Lavrand, who also founded APAME, the French Association For the Promotion of Electric Aircraft.  …

Smallest Four-Motor Electric Plane Flies

Dean Sigler Electric Powerplants, Sustainable Aviation Leave a Comment

For a company that employs over 119,000 and has annual revenues approaching 43 billion Euros ($55 billion), the Cri-Cri (Cricket) seems a minuscule part of their enterprise, but garners a huge share of publicity.  Reporters and photographers flocked to Le Bourget field near Paris on September 2 to record the first flight of the petite creation.  The EADS (European Aeronautic Defence and Space Company N.V.)  press release explains the excitement.   The all electric Cri-Cri, jointly developed by EADS Innovation Works, Aero Composites Saintonge and the Green Cri-Cri Association has made its official maiden flight at Le Bourget airport near Paris on Thursday. This Cri-Cri is the first-ever four-engined all-electric aerobatic plane. The event has been supported by the French Musée de l’Air et de l’Espace. The plane became airborne at 11:12 CET. Take-off and climb were smooth, no vibrations could be felt and manoeuvrability was excellent. All systems performed well and the plane returned safely after 7 minutes. “This aircraft …

What’s Small and Green and Has Four Motors?

Dean Sigler Electric Powerplants, Sustainable Aviation Leave a Comment

At the extremely opposite end of the scale of its big brothers and sisters in the Airbus family, the Green Cri-Cri graced EADS’ (European Aeronautic Defense and Space) display at the second Green Aviation Show  (L’Aviation Verte) held at Le Bourget’s Aviation and Space Museum (Musee’ de l’Aire et de L’Espace) between June 18 and 22, 2010. LIke its bigger siblings, the Cri-Cri has four motors, two on each nose pod protruding on stalks like insect antennae from the nose of the miniscule craft and driving counter-rotating propellers.  The two small outrunner motors on each pod appear to spin with the propellers, and are probably concealed inside the spinners. EADS Innovation Works partnered with Aero Composites Saintonge and the Greencri-cri Association. Lightweight composite construction has replaced the metal and foam structure of Michel Colomban’s original design, which tipped the scales at 138 pounds empty. Originally powered by two chain saw engines, the little plane will probably find the reduced vibration …