Turbocharged Fuel Cells

Dean Sigler Electric Aircraft Components, Electric Powerplants, Hydrogen Fuel, Sustainable Aviation 1 Comment

The Engineer, a British publication, reports on a turbocharger for fuel cells.  Because a fuel cell is a cross between a combustion engine and an electric motor, the concept of pushing extra air through the fuel cell to increase power is similar to that of turbocharging a regular two- or four-stroke engine.  The publication says this could double the output of a hydrogen fuel cell. Like other combustion engines, a fuel cell can be limited by the airflow entering, that supply limiting their ability to release positively-charged hydrogen ions. Bryn Richards, CEO of Aeristech, explains, “Our proprietary high speed motor and control technology allows us to deliver air at a much higher pressure [than existing systems].  No other motor control arrangement is able to deliver at this pressure with such a high efficiency.” Without a lot of detailed information from Aeristech, The Engineer suggests the system uses a “sophisticated control system capable of maintaining a very consisten torque output.  This …

Hydrogen: Are We There Yet?

Dean Sigler Electric Powerplants, Sustainable Aviation 1 Comment

Probably not, but we are edging closer to when H2-powered vehicles (including small aircraft) might be as ubiquitous as Prius’s or Leafs – but there are significant barriers to overcome. Fuel cell-powered aircraft might make sense eventually from a physical and economic sense, and while new technologies show promise for EV use, hydrogen power still has barriers to overcome before we’re able to exploit the environmental benefits of hydrogen power.  The appeal of a fuel cell to burn hydrogen and leave behind only a light mist of water still dazzles, but teasingly eludes us, not so much from a technical standpoint – but from environmental and economic ones. Two Most Practical Fuel Cells for Transportation Fuel cells come in many varieties, with proton exchange membrane (PEM) and solid oxide fuel cells (SOFC) types heading the list for practical vehicle use.   PEM cells, according to Fuelcell.org, “operate at relatively low temperatures, have high power density, and can vary output quickly to …

Raising Cane at the Battery Works

Dean Sigler Electric Powerplants, Sustainable Aviation Leave a Comment

What if a battery could be made with higher energy and power densities than those currently available, while exploiting a natural material that’s both abundant, recyclable and inexpensive?  Last year, the blog reported on Y. H. Percival Zhang’s work with xylose, a sugar found in most plants, to make hydrogen that could be used in fuel cells. Dr. Zhang, with a Ph.D. in chemical engineering and biotechnology from Dartmouth University, draws on his unique pair of specialties to inspire his forays into developing novel ways of extracting energy from natural sources. His latest effort is a battery that runs on maltodextrin, a polysaccharide made from the partial hydrolysis of starch.  That starch can be derived from almost any type of plant, a ubiquitous and non-food-based source. This makes for a tidy life cycle, extracting the raw materials from nature and being able at the end of the battery’s long and refillable run to return them to nature without fear of …

Going After New Records and New Adventures

Dean Sigler Electric Powerplants, GFC, Sustainable Aviation Leave a Comment

Already holder of all the Federation Aeronautique Internationale (FAI) world records for light electric aircraft, Jean-Luc Soullier of AeroSkyLux has announced his latest endeavor, the Etlantic Project.  Since he achieved these records in a microlight MC-30 with a Lynch-type Electravia motor, he has searched for a higher-performance airplane and power system. SUB-CLASS TYPE OF RECORD PERFORMANCE DATE CLAIMANT STATUS ID RAL1E Speed over a straight course 189.87 km/h 2012-09-29 Jean Luc Soullier (BEL) ratified – current record 16638 RAL1E Altitude 2366 m 2012-02-27 Jean Luc Soullier (BEL) ratified – current record 16497 RAL1E Distance over a closed circuit without landing 50.13 km 2012-02-27 Jean Luc Soullier (BEL) ratified – current record 16496 RAL1E Speed over a closed circuit of 50 km 136.4 km/h 2012-02-27 Jean Luc Soullier (BEL) ratified – current record 16495 Working with Windward Performance in Bend, Oregon the Luxembourg-based organization has developed a version of the Duckhawk sailplane that will be “exclusively powered by clean energy.” According to the …

Cheap and Dirty Fuel Cells – Good News for Hydrogen

Dean Sigler Electric Powerplants, Sustainable Aviation Leave a Comment

Hydrogen fuel cells would be just about the most wonderful power producers in the world if they weren’t so expensive and so finicky about their diet of hydrogen.  Their catalysts, usually made of costly platinum, can be destroyed by impurities in the gas.  Making high-purity hydrogen is an exacting task and adds to the expense of operation. Two studies by scientists at the U.S. Department of Energy’s (DOE) Brookhaven National Laboratory; one in conjunction with researchers at South Korea’s Ulsan National Institute of Science and Technology (UNIST), Korea Institute of Energy Research (KIER), show that it may be commercially possible to make less expensive catalysts with available materials, and in one case, use “dirty” hydrogen that would otherwise destroy fuel cells.  The reduced price of making such hydrogen would further add to operational economies. Green Car Congress reports that Brookhaven and UNIST have discovered, “a new family of non-precious metal catalysts based on ordered mesoporous porphyrinic carbons (M-OMPC) with high …

Swapping Rather Than Recharging

Dean Sigler Electric Powerplants, Sustainable Aviation Leave a Comment

With Tesla now promising 90-second battery swaps, a “recharging” tactic first tried by Shai Agassi’s A Better Place, an Israeli company now in bankruptcy, the long recharging period for electric vehicles may be overcome.  Car companies, though, are not the only entities looking for ways to get unplugged. Presented at the 20th Congress of the “Club des Villes et Territoires Cyclables” in Nice, the Alter Bike is a collaboration of three French companies: Cycleurope, a specialist in bicycles;  Pragma Industries, a specialist in hydrogen; and Ventec, a specialist in battery management. They tout the advantages of this different approach to electrifying two-wheelers – an approach that seems to have applications even in electric flight. “No more charging time, no need to plug your bike into an electrical outlet! The Alter Bike uses hydrogen in a fuel cell: an existing technology in some cars, it can create electricity while emitting only H2O, in other words water.” “Refueling” looks like changing an oil filter …

Ion Tiger Exceeds 48 Hours in Flight

Dean Sigler Electric Powerplants, Sustainable Aviation Leave a Comment

Researchers at the U.S. Naval Research Laboratory flew their fuel cell powered Ion Tiger UAV for 48 hours and 1 minute on April 16-18 by using liquid hydrogen fuel in a new, NRL-developed, cryogenic fuel storage tank and delivery system. This flight shatters their previous record of 26 hours and 2 minutes set in 2012 using the same vehicle, but with gaseous hydrogen stored at 5000 psi.  The airplane had flown 23 hours, 17 minutes in 2009. The 550 Watt (0.75 horsepower) fuel cell onboard the Ion Tiger has about four times the efficiency of a comparable internal combustion engine and the system provides seven times the energy in the equivalent weight of batteries.  The Ion Tiger weighs approximately 37 pounds and carries a 4- to 5-pound payload.”   Gerard Thevenot, who flew the English Channel on a hydrogen-powered “trike” in 2009, used about 550 grams per flight hour, with the craft’s 5-liter tank allowing about one hour flying time. …

Boeing’s PhantomEye Powers Up

Dean Sigler Sustainable Aviation 1 Comment

While AeroVironment’s Global Observer High Altitude Long Endurance aircraft has flown at the NASA Dryden Flight Test Center, Boeing’s PhantomEye HALE is in pieces but undergoing testing prior to being shipped to Dryden.  PhantomEye’s hydrogen-fueled engines are being tested at Santa Clarita, California and airframe parts are being prepared for flight at Boeing’s St. Louis, Missouri plant.   AeroVironment’s craft has now flown with fuel cells providing electricity to run the four wing-mounted motors.  PhantomEye uses hydrogen stored in eight-foot diameter tanks in its fuselage to directly fuel the twin Ford 2.3-liter modified engines.  At altitude, a three-stage turbocharger will be required to provide air for an efficient fuel burn. Both unmanned aerial vehicles have similar missions, to fly at 65,000 feet for up to a week at a time while providing surveillance, monitoring, and communication for military and civilian applications.

Isn’t It Ionic?

Dean Sigler Uncategorized Leave a Comment

Only a few months after the first heavier-than-air hydrogen-fueled crossing of the English Channel (See Man of La Manche, October 29), the Naval Research Laboratory flew its hydrogen fuel cell-powered Ion Tiger for an endurance record of 26 hours and one minute.  The flight took place on November 16th through November 17th. The Navy press release claims, “Fuel cells create an electrical current when they convert hydrogen and oxygen into water and heat.  The 550 Watt (0.75 horsepower) fuel cell onboard the Ion Tiger has about four times the efficiency of a comparable internal combustion engine and the system provides seven times the energy in the equivalent weight of batteries. The Ion Tiger weighs approximately 37 pounds and carries a 4- to 5-pound payload.” This endurance record follows an October 9th and 10th unofficial record of 23 hours and 17 minutes.  The NRL hopes to increase the power output of the fuel cell to 1.5 kW, or about 2 horsepower, …