More Power without Rare Earth Minerals

Dean Sigler Electric Powerplants, Sustainable Aviation Leave a Comment

Ricardo, a long-time developer of internal combustion engines, has become a major force in the electric motor field, too.   Its latest offering is an 85 kilowatt synchronous reluctance drive designed primarily for electric vehicle traction applications, made with advanced manufacturing techniques and no rare earth minerals. Without spilling any number beans other that the expected power output, Ricardo says that, “Using a conventional distributed stator winding, the Ricardo synchronous reluctance electric machine is a highly innovative design that makes use of low-cost materials, simple manufacturing processes and uncomplicated construction. It has a rotor made from cut steel laminations, which are used to direct and focus the flux across the air gap. By maximizing this flux linkage between the stator and rotor, performance can be optimized within a tightly packaged, low weight and rare earth element free design. Paul Rivera, Managing Director of the Ricardo hybrid and electric vehicle systems business, explains the impetus to develop such motors. “As the market …

Formula 1 Cars and Mazda Recover Waste Energy

Dean Sigler Electric Powerplants, Sustainable Aviation 3 Comments

David Bettencourt, a criminal defense attorney and aviation lawyer in Hawaii, is a follower of Formula 1 racing and energy-efficient systems.  He filed a brief with your editor on the following. Kinetic Energy Recovery Systems (KERS) were a relatively new thing in Formula 1 racing in 2009, had significant development problems and were banned in 2010.   Reinstated in 2011, the systems recover the kinetic energy present in the waste heat created by the brakes and exhausts. The energy is then stored in a battery or a light, extremely high-speed flywheel, converted into power and can then deliver a maximum of 60 kilowatts (80 horsepower), which can be called upon by the driver to boost acceleration for up to 6.6 seconds per lap. Williams is a major Formula 1 constructor and developer.  Sam Michael, Williams technical director, explains.  “The rules have changed since KERS was last used in F1.  Re-fuelling is no longer permitted, so the packaging is different now. We …

From Formula 1 to Your Airplane?

Dean Sigler Electric Powerplants Leave a Comment

Imagine a high-energy system that could be dropped in your car for $1,600, give it a 30-percent boost in mileage (and a simultaneous reduction in its carbon footprint), and added pep off the line.  Imagine that this was developed by two of the leaders in Formula 1 racecar development.  You might be interested. Ricardo, a long-time developer of racing engine refinements, and Williams, oft-time winning chassis builder, are collaborating on just such a setup.  Kinetic Energy Recovery Systems (KERS), developed originally for the 2009 Formula 1 racing season, used flywheels, batteries, and stunningly powerful electric motors (60 kW – 81 horsepower from four to eight kilogram cylinders) to augment the internal-combustion engines motivating the racers.  The systems were controversial and eventually scrapped by all racers.  Teething problems in the first year of racing led to the barring of KERS in the 2010 season. Applying these components to a roadable supercar, Porsche is introducing its GTR3 Hybrid at the upcoming Geneva Motor …