SABERS – Solid State Batteries Designed for Aircraft

Dean Sigler Announcements, Batteries, Electric Aircraft Materials, Sustainable Aviation Leave a Comment

SABERS (Solid-state Architecture Batteries for Enhanced Rechargeability and Safety) is NASA’s approach to making batteries lighter, safer, hold more energy, and (we hope) be ready soon for flight.  In fact, SABERS batteries are intended specifically to meet the challenges of aircraft applications. NASA TV reports, “Instead of housing each battery cell inside its own steel casing, as liquid batteries do, all the cells in SABERS battery can be stacked vertically inside one casing.  SABERS can do 500 Watt-hours per kilogram, double that of an electric car.” Rocco P. Viggiano, one of the program’s researchers, explains, “Not only does this design eliminate 30 to 40 percent of the battery’s weight, it allows us to double or even triple the energy it can store, far exceeding the capabilities of lithium-ion batteries that are considered state of the art.” NASA points out, “Unlike liquid batteries, solid-state batteries do not catch fire when they malfunction and can still operate when damaged, making them attractive …

From the CRADLE to the Breakthrough  Battery

Dean Sigler Batteries, Electric Aircraft Components, Electric Aircraft Materials, Sustainable Aviation Leave a Comment

Hyundai, the Korean carmaker turning increasingly to electric vehicles, has teamed with Ionic Materials, a Massachusetts-based battery developer to work on an innovative solid-state battery.  Ionic’s solid polymer electrolyte technology promised to improve battery safety and performance.  Liquid electrolytes are often blamed for disastrous battery fires, so the search for a solid-state alternative is one way to counter the problem. Hyundai’s CRADLE (Center for Robotic-Augmented Design in Living Experiences), “corporate venturing and open innovation business,” is investing in Ionic to gain access to the company’s technology, which also supports lithium-ion cells with no cobalt in their cathodes.  Reducing or eliminating cobalt in their batteries may be a major incentive for Hyundai.  Forbes reports, “Carmakers, such as Germany’s BMW, and electronic gadget makers, such as Apple, are scouring the world for supplies of cobalt, a rare metal that has tripled in price over the past year to $80,000 a ton, with 60% of global supply coming from the bloody Democratic Republic of …

A123/Solid Power Partnership – A Safe Bet?

Dean Sigler Batteries, Electric Aircraft Components, Sustainable Aviation Leave a Comment

A123 Systems has worked with buffering chemistries to reduce the volatility of lithium batteries for the last decade.  Solid Power Inc. has taken a set of interesting new technologies to make batteries more energy dense and safer.   The two companies are combining efforts to make a more powerful, less-volatile battery, according to recent press releases. A123 produces nanophosphate (lithium iron phosphate – LiFePO4) and ultraphosphate batteries.  Their nanophosphate batteries are used in Porsche’s 919 hybrid, a LeMans Prototype (LMP1) endurance racer that was outright winner of the event this year.  They also power Eva Hakansson’s Killajoule and Bill Dube’s Killacycle – both record-holding electric motorcycles.  Their Ultraphosphate line is designed to work at low voltages and low temperatures, including 48-Volt mild hybrid applications.   Solid Power, a startup based on research done at University of Colorado Boulder, combines (“an exceptionally”) high-capacity cathode with a high-capacity lithium metal anode and a high ionic capacity solid separator.  This combination produces, according to …

Rechargeable Alkaline Batteries Seem Inherently Safe

Dean Sigler Batteries, Sustainable Aviation Leave a Comment

Ionic Materials, A Woburn, Massachusetts-based company, claims to have crafted a battery with an alkaline solid-state electrolyte that successfully resists punctures, cuts and other injuries.  It doesn’t burst into flames like many lithium-based batteries.  In demonstrations, the battery survives 9mm and 25-caliber bullets. A more personal attack takes place with a screwdriver and paper cutter. When a “conventional” lithium battery suffers such assaults, the liquid electrolyte leaks and sometimes causes a short circuit, channeling all the energy into the flammable liquid.  Remember recent hoverboard and airline incidents and a spate of smart phone meltdowns to make you more than a little nervous about the cell phone in your pocket or tablet nearby.  Such thermal runaways on a small airplane are absolutely unacceptable. Ionic Materials claims to have overcome this issue and promises performance improvements over existing chemistries.  ”We have created a solid polymer that conducts ions at room temperature, a world first.  This new material produces immediate benefits for battery …

Solid State Electrolyte – a Safer, More Powerful Alternative

Dean Sigler Electric Powerplants, Sustainable Aviation Leave a Comment

Making batteries smaller, lighter, and more powerful is an ongoing trend, supposedly climbing at eight percent per year in terms of energy density (energy stored per unit of weight).  Even this blog is guilty of sometimes unrequited enthusiasm for some new developments that appear to be an “answer” for aircraft use. Getting a battery that double or quintuples energy density would be ideal for aircraft, but seems to be a labor worthy of Sisyphus (you could look it up).  As constantly noted here, batteries have three major components, the anode, or negative electrode; the cathode, or positive electrode; and the electrolyte, usually a liquid that allows the flow of ions between electrodes.  That electrolyte is subject to overheating and on rare occasions, bursting into flames. That has led researchers at MIT, Samsung, and in California and Maryland to develop a solid-state electrolyte that might overcome the safety issue while providing more energy storage in a given space. Yan Wang, an …