EAS IX:  Materials Design for Battery Breakthroughs

Dean Sigler Electric Aircraft Components, Electric Powerplants, Sustainable Aviation Leave a Comment

Dr. Yi Cui’s presentation title ended with, “from Fundamental Science to Commercialization,” an indication of the long, tough road that new developments are forced to take.  Considering that Sony introduced the Lithium battery as a commercial entity in 1991 (and that following at least an 18-year slog from laboratory to mass production), mostly incremental changes have come for the chemistry, echoing Dr. Cui’s pronouncement at EAS III that lithium batteries followed a “growth curve” of about eight percent per year, meaning that about every nine years, they should double in performance. Cui’s estimate has been borne out in reality, Nature magazine reporting in 2014, “Modern Li-ion batteries hold more than twice as much energy by weight as the first commercial versions sold by Sony in 1991 — and are ten times cheaper. But they are nearing their limit. Most researchers think that improvements to Li-ion cells can squeeze in at most 30% more energy by weight.” Cui spoke of attempting …

Bosch Doubles Down on Solid-State Batteries

Dean Sigler Electric Aircraft Components, Electric Powerplants, Sustainable Aviation Leave a Comment

Bosch, the German electronics giant, is making a strong showing at the Frankfurt Motor Show (IAA), and showing off its solid-state Li-ion battery technology.  It recently acquired Seeo, Inc., an American startup that has been developing such a battery for several years, and will add Seeo’s research to its own expertise and exclusive patents. Encouragingly, the company says it will be able to double the energy density of Li-ion batteries while cutting prices by half.  Perhaps discouragingly, Bosch says this will take until 2020 to bring to production. Green Car Congress quotes Dr. Volkmar Denner, chairman of the board of management for Robert Bosch GmbH, claiming a breakthrough.  “Bosch is using its knowledge and considerable financial resources to achieve a breakthrough for electromobility. Solid-state cells could be a breakthrough technology. Disruptive start-up technology is meeting the broad systems knowledge and financial resources of a multinational company.” Coupling the acquisition with its 30 production projects “related to electromobility,” Bosch has been …

The Third Electric Airplane to Fly in Oregon

Dean Sigler Electric Aircraft Components, Electric Powerplants, Sustainable Aviation 2 Comments

Martin Koxxy, a mechanical designer for a micro-electronics firm in Beaverton, Oregon, has crafted his e-Gull, a design by Mark Beierle, over the last two years.  The airplane reflects Martin’s care and skills, with simplicity and attention to detail that makes it an airworthy jewel.   The paint lines on the fuselage roll neatly into the door flanges, both on the fuselage and on the door, for instance. Showing his expertise with electronics, Martin’s all-glass cockpit includes a moving map via a Samsung tablet, a miniature EFIS (Electronic Flight Instrument System) by GRT Avionics, and a Cycle-Analyst, a device normally used by bicyclists with electric motor assist.  It monitors battery, motor and controller status among other things.  The latest version is priced at $159.95, making it an economical way to keep track of your powerplant.  Mark showed a battered smartphone (must have been a Timex®, since it obviously took a licking and kept on …ticking) that displayed the motor, battery, and controller temperatures …

The Second Electric Airplane to Fly in Oregon

Dean Sigler Electric Aircraft Components, Electric Powerplants, Sustainable Aviation 1 Comment

Ken Dawe and Vim Toutenhoofd own a pair of Aeriane Swifts (“Manufactured and Improved by Aeriane since 1993”) powered flying wings they hangar at a small airport outside Newberg, Oregon.  Vim’s has a single-cylinder, two-stroke engine for self-launching and Ken’s has the Eck-Geiger HPD-10, 10-kilowatt motor, controller and battery system, as part of the Icaro 2000 setup designed and sold by Manfred Ruhmer. After Vim and Ken studied the videos left by Manfred Ruhmer on charging the batteries and hooking everything up,  and a few frustrating delays (flat tires mainly), Ken was able to start the motor, taxi out and take off.  The craft showed a good rate of climb and full control of the ultralight airplane.  The wing alone weighs around 100 pounds, the pod and electrical components might add another 100, and Ken doesn’t look over 150 pounds.  The 350-pound total takeoff weight seemed to accelerate and climb well on the 13 horsepower available, with the 1.4-meter (4.6-foot) …

54 Rotors, Nine Autopilots, and One Human Pilot

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A man identified only as JetTurbine101 on his YouTube channel has been test flying a 54-propeller multi-rotor craft for the last year.  We see it evolving from back-yard flying to more open-air, higher moments in the videos below. His August 29, 2015 video includes the most detailed description of the Swarm man-carrying device so far.  JetTurbine man groups its counter-rotating propellers into six control channels with KK2.15 stabilization, the KK2 unit being a miniature autopilot normally used on model hobby craft.  The aircraft has a takeoff weight of 148 kilograms (325.6 pounds) and a claimed maximum lift of 164 kilograms (360.8 pounds).  Its combined motor power of approximately 22 kilowatts (29.5 horsepower) runs the battery pack down in 10 minutes. He says the machine is, “Just a bit of fun for myself, never intended for making a significant journey or flying much above head height.”  The Swarm’s approximate cost is £6000 ($9,180). He explains the Swarm’s layout, partly as a …