ORNL Makes It Two for Two

Dean Sigler Electric Powerplants, Sustainable Aviation Leave a Comment

Oak Ridge National Laboratory has announced that their researchers have built and demonstrated a high-voltage (5 V) lithium, solid-state battery with a usable life of more than 10,000 cycles, at the end which test the battery retains more that 90-percent of its original capacity.  That makes two such claims in a week, with ORNL’s battery comparable to that developed by Nanyang Technology University (NTU) and reported on in this blog last week. ORNL points out that, “For a given size of battery, the energy stored in a battery is proportional to its voltage. Conventional lithium-ion batteries use organic liquid electrolytes that have a maximum operating voltage of 4.3 V. Operating a battery above this limit causes short cycle life and serious safety concerns.” “In this latest study, the Oak Ridge team replaced the conventional liquid electrolyte with a ceramic solid electrolyte of lithium phosphorus oxynitride (Lipon), and used a LiNi0.5Mn1.5O4 cathode and Li anode at a charge voltage to 5.1V.” The …

Audi Drives Hockenheim with “Bobby”

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“Bobby” is Audi’s computerized “driver” for their RS 7, which they demonstrated before thousands of spectators in the grandstands at the 4.574 kilometer (2.842 mile) Hockenheim race track in Baden-Wurttemberg, Germany on October 19. The video, despite the somewhat sometimes annoying narration, gives a good impression of the run, showing the acceleration, braking and cornering through all 17 turns from both inside and outside the car.  The inside views belie the speed the car attains, looking a bit unearthly by the precise, smooth lines the car takes, the envy of any “real” race car driver. Green Car Congress reports, “The Audi RS 7 piloted driving concept car drove a clean racing line at the Hockenheimring—full throttle on the straights, full braking before the corners, precise turn-in and perfectly metered acceleration when exiting the corners. Forces of over 1.3 g occur during braking, and lateral acceleration in the corners can reach 1.1 g. Tests on the track in Hockenheim suggested an …

Direct Conversion of Sunlight to Hydrogen – Cheaply

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We’ve witnessed several attempts to produce an “artificial leaf,” a device emulating the photosynthesis of plants, but providing hydrogen and oxygen that could power fuel cells in electric vehicles instead of plant sugars to make trees and flowers grow.  One of the biggest problems so far has been the rare and costly materials necessary to generate hydrogen. Ècole Polytechnique Fédéral de Lausanne (EPFL) scientists have come up with a low-cost alternative, using abundant materials called perovskites and budget electrodes to produce hydrogen from water with a 12.3 percent conversion efficiency – a record for fairly common materials. Perovskites are a calcium titanium oxide mineral that come in a variety of colors and can be bog-common or extremely rare, approaching rare earth mineral status.  The CaTiO3 used by Michael Grätzel is of the common variety, but that doesn’t seem to detract from its performance as a hydrogen-production agent. That, and the inexpensive materials used in the device’s electrodes cause Jingshan Luo, a post-graduate …

3D Printed Power Inverter Meets, Beats DOE 2020 Targets

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Reduced weight and component volumes are important for both cars and aircraft, allowing lighter overall construction and greater flexibility in fitting those components into compact spaces.  The U. S. Department of Energy has set 2020 targets for things like batteries and power inverters – the device that turns direct current from batteries into alternating current to run electric motors.  Researchers at the Department of Energy’s Oak Ridge National Laboratory (ORNL)used 3D printing and “novel silicon carbide (SiC) wide band gap (WBG) semiconductors to craft a prototype power inverter for electric vehicles that is lighter and can handle more power than current units.  It nearly meets the DOE’s power density and specific power targets and exceeds the efficiency target handily. Metric DOE 2020 target ORNL prototype Power density 13.4 kW/L 13.33 kW/L Specific Power 14.1 kW/kg 11.5 kW/kg Efficiency >94% Power <99%  DOE has put 1.45 million into integrating WGB technology, novel circuit architectures and advanced packaging into electric drive systems.  …

Five Years, 685 Entries, Great Readers

Dean Sigler Feedback, Sustainable Aviation 5 Comments

Today marks the completion of your editor’s fifth year collecting and reporting on progress that will make electric aircraft and green flight a reality.  It is only possible with the well informed, highly intelligent and unbelievably kind readers who respond to these efforts. Thank you for your continued readership and excellent critiques of fact and opinion.  Let’s make the future of our dreams happen.

​NTU Develops Ultra-fast Charging Batteries That Last 20 Years

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Singapore is only 276.5 square miles, about 27 miles long, and has five and a half million people, according to Wikipedia.  It’s an enormously productive country with an excellent education program from kindergarten on up to graduate schools.  Recently, one of those graduate programs announced an “ultra-fast charging batter[y] that can be recharged up to 70 per cent in only two minutes.” This breakthrough from Nanyang Technology University (NTU) is also claimed to have a 20-year lifespan, 10 times that of existing lithium-ion cells. Part of the new battery’s success comes from replacement of the traditional graphite anode with a new gel materal made from titanium dioxide, “an abundant, cheap and safe material found in soil. It is commonly used as a food additive or in sunscreen lotions to absorb harmful ultraviolet rays.”  Although naturally found in spherical shape, titanium dioxide was rolled into nanotubes thousands of times thinner than the diameter of a human hair by the NTU researchers. …

Speedy – and No Range Anxiety

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Breaking a record that stood for 26 years, a team of University of New South Wales engineering students have gained FIA recognition for their 500 kilometer (310 mile) drive at an average speed of 106.966 kilometers per hour (66.32 mph) in their solar-powered Sunswift automobile. The Fédération Internationale de l’Automobile (FIA), world motorsport’s governing body, ratified the record for the run set by the team in July.  The old record was 73 km/hr. (45.26 mph), making the new record a decisive advancement in electric vehicle technology. The new record is particularly impressive because it’s set by students, more than 100 of whom contributed to the project over the last two years.  Students are now working on their fifth car, eVe, to be built and raced since the team was founded in 1996.  The University’s press release noted, “’It’s not often you can confidently say you made history before you even graduated,’ Sunswift’s project director and third-year engineering student Hayden Smith …

100 Percent Efficiency? Great! and So What?

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A particularly brilliant and demanding manager for whom your editor used to work had a “SO WHAT?” stamp with which he would critique our technical papers and proposals.  His point in defacing our papers was not to be snide, but to force us to defend why we included certain facts – interesting though they may be in themselves. Two different and equally brilliant discoveries by University of Cambridge and University of California, Riverside researchers bring the “so what?” stamp to mind.  Even with their breakthroughs, approaching 100-percent efficient solar cells in the first instance, solar cells may not yet be a perfect fit for aircraft propulsion. Each square foot of the earth’s surface receives about 15 Watts of solar energy during a bright day.  100 square feet of solar cells (about what we could expect for an average-size wing on an average light plane) would see 1.5 kilowatts hitting that surface – not enough to sustain flight on anything but …

A New British Club for HPAs

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For the last six decades, the Royal Aeronautical Society (RAeS) has overseen records keeping for human powered aircraft (HPAs).  They report, “The Man Powered Aircraft Group of the Royal Aeronautical Society originated in 1959 when the members of the Man Powered Group of the College of Aeronautics at Cranfield were invited to become a group of the Society. Its title was changed from ‘Man’ to ‘Human’ in 1988 in recognition of the many successful flights by woman pilots.” Mr. Henry Kremer turned the wistful dreams of many to serious competition by donating over 275,000 pounds sterling ($440,000 at today’s exchange rates) in prize money for achievements such as flying a figure eight around to markers a half-mile apart and starting and finishing 10 feet above the ground – won by Paul MacCready, the airplane’s designer and Brian Allen, the pilot.  The won their 50,000 pound prize on August 23, 1977, and scored a second win on June 12, 1979 by …

Adam and Jamie are Paying Attention

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Dr. Seeley alerted your editor this morning that Adam Savage and Jamie Hyneman’s web site, Tested.com, featured an entry on electric aircraft, “Fuel-Free Flight: the State of Electric Airplanes,” by Terry Dunn.  Dunn does a good job of covering history and advantages of electric aircraft – complete with a quote from Dr. Seeley about the good neighbor aspect of quiet electric airplanes. He also discusses the barriers to electric aircraft development beyond current motor gliders and light aircraft – mainly the question of obtaining batteries that have much better energy densities than those currently available. “The batteries currently available are adequate to provide suitable range for some flyers. As the pool of available batteries improves, so will the range of electric aircraft and the number of pilots who embrace them. Despite continued progress, I think that a ground-breaking battery breakthrough is necessary before electric powered airplanes can become commonplace in the near term.”  Despite the obstacles, he notes that the …