Formula Student Winners Show New Direction

Dean Sigler Electric Powerplants, Sustainable Aviation Leave a Comment

First, recall the recent 24 Hours of Le Mans.  The first five finishers out of 56 starters in the race were hybrid vehicles.  Then think of the Pikes Peak International Hill Climb this year.  For the first time, an electric motorcycle outpaced all other bikes and one manufacturer, Zero Motorcycles, entered six bikes, three of which broke the existing record for electric motorcycles on the mountain. Now consider an event that is not as well known in the U. S., but which shows the direction that young engineers are taking in Europe.  Formula Student, a competition bringing together the work of 2,000 students from around the world, saw the first two places taken handily by electric vehicles for the first time ever.  Held this year at the UK’s Silverstone Raceway, the event drew an international crowd. Switzerland’s ETH Zurich won first place with 921.3 points (of 1,000 possible), while German team UAS Zwickau took second with 851.5 points.   A “petrol-powered” …

Unzipped Nanotubes Show Energetic Promise

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Rice University, supported by the Air Force Office of Scientific Research (AFOSR), has demonstrated “a way to boost the efficiency of the ubiquitous lithium ion (LI) battery by employing ribbons of graphene that start as carbon nanotubes.” The AFOSR explains, “Four years ago, [Rice chemist James] Tour’s research team demonstrated that they could chemically unzip cylindrical shaped carbon nanotubes into soluble graphene nanoribbons (GNR) without compromising the electronic properties of the graphitic structure. A recent paper by the Tour team, published in IEEE Spectrum and partially funded by AFOSR, showed that GNR can significantly increase the storage capacity of lithium ion (Li-ion) by combining graphene nanoribbons with tin oxide. “By producing GNR in bulk, a necessary requirement for making this a viable process, the Tour team mixes GNR and 10 nanometer wide particles of tin oxide to create a slurry. GNRs, a single atom thick and thousands of times longer than they are wide, not only separate and support the …

Yet Another Soy Battery

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The Blog recently reported on the brilliant work of twin high school students involved with the Brookhaven Institute in creating catalysts with a molybdenum-soy base (MoSoy) that could lead to inexpensive energy storage. Now we learn of efforts at Washington State University at Pullman in eastern Washington state to develop batteries with greater energy and prevent battery fires using the humble soy bean as a base material. Grant Norton, professor in the School of Mechanical and Materials Engineering, is proud of his new lab, designed to build and test lithium battery materials in commercial sizes.   “The new laboratory allows us to scale up our research to work that is commercially relevant.’’ Norton works on tin-based electrodes, among other things, while a group of researchers led by Dr. Katie Zhong, a professor in the school, shares the lab’s equipment.  She and her graduate students are investigating solid lithium battery electrolytes such as a bio-based solid electrolyte made from environmentally friendly soy …

Plettenberg’s New Motors – Ready for Real Airplanes?

Dean Sigler Electric Powerplants, Sustainable Aviation 5 Comments

Plettenberg is well known in the model airplane world for its large and powerful electric motors that pull or push giant-scale models – sometimes half the size of their real counterparts – into the air.  Brian Carpenter of Rainbow Aviation is even using them on his EMG-5 and EMG-6 ultralight aircraft.  Jean-Luc Soullier had two of them on an electric Cri-Cri.  His forum details that adventure and subsequent projects.  These Predator motors weigh a little over four pounds and can put out 15 horsepower and up to 99 pounds of thrust with the right propeller. Going beyond their model motors, Plettenberg has bold thoughts to share about its new, bigger and less model-like units, including their 150 kilowatt Nova series motor. “The guiding principle for the development of the Nova series was the creation and development of a completely new product and not the development of existing systems. “Combining intelligently selected materials and components together with innovative, ground-breaking geometries made …

Iodized Salt – Iodine Battery

Dean Sigler Electric Powerplants, Sustainable Aviation 1 Comment

The Blog has reported on aqueous batteries, such as those developed by PolyPlus, a firm that has worked with the U. S. Navy to develop long-duration batteries compatible with sea water.  Sea water carries about 60 parts per billion of iodine by mass, from which we get iodized salt. Battery performance going swimmingly, the Riken lithium-iodine battery is said to excel in most areas Which may have been the starting point for Riken, “Japan’s largest comprehensive research institution renowned for high-quality research in a diverse range of scientific disciplines.”   Hye Ryung Byon and her team from the Byon Initiative Research Unit(IRU), have developed a lithium-iodine (Li-I2) battery system with a significantly higher energy density than conventional lithium-ion batteries. The Japanese New Energy and Industrial Technology Development Organization has set goals for batteries similar to those anticipated by IBM with its Battery 500 program.  They want 500-kilometer (311 mile) range for electric cars that could compete with internal-combustion powered vehicles.  This would …

Solar Impulse Makes It to New York Early

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It’s hard to believe that the Solar Impulse has been on its Cross America tour since May 3, but its early touchdown at New York City’s John F. Kennedy International Airport late Saturday night was cause for elation on at least two counts. First, as the Solar Impulse team points out, “For the first time a plane capable of flying day and night powered exclusively by solar energy has crossed the USA from the West to the East Coasts without using a single drop of fuel.”  As we love to point out, though, it’s not the first time a solar-powered airplane has made the trip.  Eric Raymond did it in 21 hops in 1990 in Sunseeker 1, using the technology available at the time – which did not allow overnight flights.  Both trips are literally epic voyages, nonetheless. Second, for several anxious hours the flight, the airplane and even the fate of pilot Andre’ Borschberg, Solar Impulse’s co-founder and CEO, …

Anti-freeze Could Lower Cost of Solar Cells

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We’ve examined many attempts to make solar cells, batteries and fuel cells less expensive and to use abundant, easily found materials in their manufacture.  Engineers at Oregon State University in Corvallis, Oregon may have crafted a process to manufacture budget solar cells with anti-freeze and relatively cheap metals as key components. Ethylene glycol, found in many automotive antifreeze products, acts as a low-cost solvent “that functions well in a ‘continuous flow’ reactor,” according to OSU, “an approach to making solar cells that cost less and avoid toxic compounds, while further expanding the use of solar energy.” The last sentence stopped your editor cold, since ethylene glycol is a neurotoxin, playing havoc with brains, livers and kidneys.  Reading the researchers’ paper published in Material Letters and available online, perhaps the effects of flowing the cells’ metallic materials through a meso-fluidic reactor with the antifreeze neutralizes the toxins, but that isn’t spelled out clearly (at least for your non-chemist editor). “Metallic materials” refers …

Fuel Cell Progress in Britain

Dean Sigler Electric Powerplants, Sustainable Aviation 1 Comment

The National Renewable Energy Laboratory in Golden, Colorado released a document last year on the viability of fuel cells for various applications, including transportation.  The National Fuel Cell Electric Vehicle Learning Demonstration Final Report, “analyzed data from more than 500,000 individual vehicle trips covering 3.6 million miles traveled and more than 152,000 [kilograms] hydrogen produced or dispensed.”  The agency tested 180 vehicles over a six-year period. With United States Department of Energy expectations that fuel cell powered vehicles could achieve: • 250-mile driving range • 2,000-hour fuel cell durability • $3/gallon gasoline equivalent (gge) hydrogen production cost (based on volume production) At least two fuel cell manufacturers report results exceeding these numbers, so the major impediment to wide-spread implementation of this clean technology seems to be lack of an effective distribution network.  The NREL lists 54 existing H2 sites, with 15 projected for the near future, nowhere near the estimated 159,000 outlets (including convenience stores) that sell gasoline and other …

Pikes Peak Bikers Are No Pikers

Dean Sigler Electric Powerplants, Sustainable Aviation 1 Comment

100-percent paved for the first time in the 91 year history of the Pikes Peak International Hill Climb last weekend,  maybe the road’s lack of flying gravel contributed to the extremely quick times. Chip Yates, who had set a world record for his electric motorcycle assault on the course, did not race this year, probably involved with his Flight of the Century program. This year, Carlin Dunne performed the honor of riding the fastest on an electric motorcycle – a Lightning with an IPM liquid cooled, 125kw+, 10,000 rpm motor, as used, according to Lightning’s CEO, in the Chevrolet Tahoe.   Telling Motorcycle.com, “If it can push a 6,000-plus pound truck, think of its performance in a 500-pound motorcycle.” CEO Hatfield says the motor units have been certified to last 900,000 miles. Maybe those specs made it the fastest of all motorcycles, even beating the Ducatis on which Dunne has set previous hill climb records   This year, the fastest Ducati came …

FAA Awards for Commuter Liners of the Future

Dean Sigler Electric Powerplants, GFC, Sustainable Aviation 1 Comment

In a series of far-reaching competitions for university students, the FAA has opened the gates on innovation for new aircraft and airport infrastructure design. Announcing the winners of its Design Competition for Universities, the FAA awarded three prizes in the Electric/Hybrid Electric Aircraft Competition.  In doing so, it acknowledged the pioneering work of the CAFE Foundation and NASA in promoting the original Green Flight Challenge, generously supported by sponsorship from Google. “Recently, the Green Flight Challenge and efforts of general aviation manufacturers and others have demonstrated flight using electric motors on general aviation aircraft. Under NASA’s Subsonic Fixed Wing Project, aircraft and engine manufacturers identified key technology capabilities required for electric and hybrid-electric propulsion of single aisle aircraft, expected by 2030.” To expand on the promise of the GFC, the FAA requested that competition entrants design, “…a regional size aircraft (25-50 seatclass) that uses electric or hybrid-electric propulsion with a cruise Mach of 0.72 – 0.8, 500 nm range and …